SimuVeda

Environment · Simulator 090

Recycling Systems

Recycling is a chain: people must put material in the right bin, a sorting plant must separate it, and a reprocessor must turn it into new material. Change each step and follow 100 tonnes through the system. See where material is lost, why contamination can make whole loads worthless, and how many times material is used before it is gone.

How the model works

Each link in the chain passes on only part of what it receives, so the overall recycling yield is a product:

recycled = collected × sorted correctly × reprocessing yield = c × s × y

Non-recyclable items in the recycling bin (contamination, often "wishcycling") do not add any material, but the sorting plant must remove them. With sorting accuracy s, recyclables go to bales with probability s and contaminants are removed with probability s, so bale purity is

purity = s R / (s R + (1 − s) X)

for R tonnes of recyclables and X tonnes of contaminants collected. Reprocessors set a minimum purity; bales below it are rejected and the whole load is lost.

If the same yield r = c s y applies every time a product is used and recycled, the share of the original material still in use after n cycles is rⁿ, and on average each tonne is used 1 / (1 − r) times in total. Raising r from 0.5 to 0.8 raises the average from 2 uses to 5.

Illustrative steady flows: one material at a time, fixed yields, no quality loss (downcycling) between cycles, no stockpiles or export, and a sharp purity threshold. Real yields vary by plant and market.

Guided experiments

  1. Paper. 60% collected, 15% of the bin contaminated, 90% sorting accuracy, 95% purity required. Prediction: bales are about 98% pure and accepted; about 46 t of the 100 t becomes new paper, so each tonne is used about 1.85 times on average.
  2. Sloppy sorting. The same paper with sorting accuracy down to 70%. Prediction: bale purity falls to about 93%, below the 95% requirement, so the loads are rejected and nothing is recycled, even though 60 t was collected.
  3. Glass, done well. 80% collected, 5% contamination, 95% sorting, 95% reprocessing yield. Prediction: about 72% of each cycle's glass comes back, so a tonne is used about 3.6 times and about 19% is still in use after five cycles.
  4. The weakest link. Plastic with perfect sorting but only 30% collected. Prediction: only about 22 t is recycled; collection limits the system no matter how good the plant is.

Challenge

A city collects 70% of its aluminium cans, sorts them with 95% accuracy, and the smelter recovers 95% of the metal. What is the recycling yield per cycle, and how many times on average is each tonne of aluminium used?

Reveal the explanation

r = 0.70 × 0.95 × 0.95 ≈ 0.632, so about 63% comes back each cycle. Average number of uses = 1 / (1 − 0.632) ≈ 2.7. Raising collection to 90% gives r ≈ 0.81 and about 5.3 uses: collection is usually the cheapest lever.

References

  • Graedel, T. E. et al. (2011), Recycling Rates of Metals: A Status Report, UNEP International Resource Panel.
  • Geyer, R., Jambeck, J. R. and Law, K. L. (2017), "Production, use, and fate of all plastics ever made", Science Advances 3(7): e1700782.
  • Brunner, P. H. and Rechberger, H., Handbook of Material Flow Analysis, 2nd ed. (2016).